The Effectiveness of Reprocessing Single-Use Medical Devices in Improving Cost Efficiency and Hospital Resource Management: A Systematic Review

Abstract

The reprocessing of single-use medical devices (SUDs) has emerged as a strategic approach to enhance cost efficiency and sustainability in healthcare systems. This systematic review evaluates the effectiveness of SUD reprocessing in improving hospital resource management while maintaining patient safety standards. The study examines the entire reprocessing cycle, including cleaning, disinfection, sterilization, repackaging, and relabeling, which is conducted under strict protocols supervised by designated hospital committees. Our findings demonstrate that various SUDs—including cardiovascular catheters, laparoscopic instruments, staplers, and energy-based surgical tools—can be safely reprocessed, with clinical outcomes comparable to new devices. Economically, reprocessing yields substantial savings, reducing device costs by up to 50% and potentially saving a 200-bed hospital $600,000 to $1 million annually. In the United States alone, annual cost savings from SUD reprocessing are projected to exceed $2 billion by 2025. Beyond financial benefits, this practice significantly reduces medical waste, contributing to environmental sustainability in healthcare. The review highlights that successful implementation requires robust quality standards, regulatory compliance, and multidisciplinary oversight. While challenges exist, particularly in resource-limited settings, the evidence supports SUD reprocessing as a safe, cost-effective, and environmentally responsible strategy for modern healthcare systems.